Busbars
& Solid-material



Shaping the flow of energy. The bending machines from transfluid are known for their performance in tube bending, but they can also be used to bend geometries with solid materials, such as wires and materials with a rectangular section.

The Energiewende, Germany’s transition to a low-carbon, nuclear-free economy, means an increase in the production of energy rails and busbars. The current outputs are growing and the new application areas appear almost on a daily basis.

transfluid are offering their customers in this sector their many years of experience and the resulting development work is incorporated in new projects.

When bending rectangular materials the off-set bending device on the CNC-controlled mandrel bending machine is equipped with specially shaped clamps. Just like with the bending tools, the clamps can be changed in around a minute and without any tools.

A combination of a transverse axis and a rotation axis position the bending head, making a clockwise and anti-clockwise bending sequence possible with just one clamping. With the addition of the in-house software, optimised for rectangular materials it is possible to achieve precise bending results with economical cycle times.

Bending machine features

  • The material can be twisted up to 90°
  • Bending beyond the width of the material
  • Clockwise and anti-clockwise bending with just one clamping
  • Following pressure die
  • Quick tool change
  • Push bending function makes very tight bending radii possible for thin materials

Software features

  • All common interfaces available
  • Bending simulation and collision testing
  • Direct conversion of isometrics into bending data
  • Integration with measuring system
  • Industry 4.0 ready

Application examples

  • Switchgears

  • Inverters

  • Transformers

  • Busbars

  • Electromobility
  • Battery pack connections
  • Battery storage farms
  • Industrial frequency converter

Production examples

Tailormade for your individual needs and to your specification, with our expertise we deliver the ideal solutions.

See the bending and production of busbars


CNC bending machine with servoelectric motors DB642: transfluid t bend [ Solid material & Busbars]